Industrial Tools 100% Calibration Compliance
Thousands of tools in simultaneous use distributed across 50+ sub-locations inside a high-velocity plant. Line stoppage from an unlocatable tool is direct cost.
The Challenge
Thousands of tools in simultaneous use distributed across 50+ sub-locations inside a high-velocity plant. Line stoppage from an unlocatable tool is direct cost.
High-velocity manufacturing operation. Mobile and desktop reader with assisted in-plant search.
The Solution
- Tool location available from any screen in seconds
- Complete traceability of every tool in every sub-location
- Line stoppages from missing tools reduced to a minimum
- Tool location available from any screen in seconds.
- Line stoppages from missing tools reduced to a minimum through traceability across systems beyond RFID.
Context
High-velocity manufacturer with thousands of tools in simultaneous use distributed across 50+ sub-locations inside the plant. Line stoppage from an unlocatable tool is direct cost.
Approach
Diagnostic covered three critical lines with distinct usage profiles. Bounded Deployment on one high-volume sub-location. Full Project scaled to the 50+ sub-locations with assisted search.
Architecture
RFID tags on individual tools · fixed readers per sub-location · operational screens with in-plant search · integration with the production system.
Implications
In high-velocity manufacturing, tools are inventory. Managing them as inventory frees productive capacity without investing in additional lines.
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